Analysis of Ferrous Alloys, Non-Ferrous Alloys, Precious Metals and Metal Coatings Using X-Ray Systems – Supplier Data by PANalytical
Ferrous Metals
The major products of the ferrous industry are cast iron, low and medium alloyed steels and specialty steels such as tool steels and stainless steels. In the production processes used to manufacture these end products other important materials encountered are refractories, sinters and slags, and of course the starting raw materials iron ore together with limestone and coke.
Ferro Alloy Additions for High Alloy Steels
Finally ferro alloys are employed in the high alloy steel making processes as a way of adding elements such as chromium nickel, molybdenum and silicon to the steels thereby completing an extremely varied spectrum of materials to be analyzed in the ferrous industry.
Analysis Requirements for Low Alloy Steels
For the bulk produced low alloy steels, where trace and tramp elements exerts significant effects on the strength and ductility, low detection limits and high accuracy are needed coupled with a fast analysis time.
Analysis Requirements for Austenitic Stainless Steels
For austenitic stainless steels where costly and often strategic alloying elements are added in relatively large quantities, accuracy and high element concentration level is demanded.
Analysis Using MagiX FAST from PANalytical
With MagiX FAST from PANalytical, measuring results can be achieved for wide different metallic matrices indicating detection limits below 10 ppm for many elements in measuring times of less than one minute.
Non-Ferrous Metals
The non-ferrous industries deal with a similar cross-section of material types in the production of metals such as copper, nickel, lead and zinc, but in these industries much more time and effort is spent in analyzing exploratory core body samples since these metals are generally present in much lower concentrations in the earths crust than is iron and more widely dispersed.
Analysis Requirements for Aluminium and Copper Alloys
Aluminum and copper are widely used in high electrical conductibility applications where the presence of some elements at even a trace level can give rise to unacceptable high power losses in electrical transmission lines. For aluminum an added concern is the fact the anodizing characteristics of the metal are strongly influenced by the presence of just a few ppms of certain elements. Thus for both, copper and aluminum, the most relevant analytical data concern is the detection limits achievable with a spectrometer.
PANalytical Analysis Solutions
The unsurpassed sensitivity, reproducibility and stability of Axios-Advanced make it possible to achieve these low limits of detection. The simultaneous PANalytical MagiX FAST X-ray spectrometer can analyze up to 28 elements simultaneously in less than one minute with a high degree of precision.
The PANalytical EDXRF Bench-Top Systems
The PANalytical EDXRF bench-top systems MiniMate and MiniPal are ideally suited for single element analysis and as back-up systems of larger laboratory equipment.
Potflux X-Ray Diffraction Systems
X-ray diffraction is the aluminium industry's standard method for potflux process control. The PANalytical CubiX PRO Potflux X-ray diffraction system allows simultaneous measurement of the phases present in the aluminium bath, as well as the calcium (Ca) content through an integrated Ca XRF channel in the diffractometer. Ultrafast pneumatic linear sample introduction means high throughput for the customer - as many as 60 samples per hour can be analyzed with the CubiX PRO Potflux.
Precious Metals
For the analyses of precious metals such as Au, Ag, Pt, Rh, Ru, Ir, Pd, Cu, Zn, Ni, Co, etc often XRF systems are used since a vital part of working with precious metals has to be the ability to determine accurately the composition of material at all times. It is important to be able to monitor the composition of work-in-progress both to control and minimize metal losses and able to effect regular inventory checks.
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